Custom C19160 Copper Alloy Manufacturer & Factories

Industry-Leading Precision Metallurgy | High Conductivity | Free-Cutting Efficiency

C19160 (CuNiSiCr): The Evolution of High-Performance Copper

As a leading Custom C19160 Copper Alloy Manufacturer, Kepai New Material recognizes C19160 as the pinnacle of nickel-silicon precipitation-strengthened alloys. This specific grade is engineered for applications demanding a paradoxical combination: extreme tensile strength and high electrical conductivity.

Unlike standard copper, C19160 utilizes a precise addition of Nickel and Silicon to form Ni2Si precipitates during heat treatment. These microscopic structures provide an internal framework that blocks dislocation movement, resulting in superior hardness while maintaining conductivity levels often exceeding 50% IACS.

Conductivity: Optimized for signal integrity and power transmission.
🛠️
Machinability: Specialized free-cutting variations for high-speed CNC production.
2017

Established Year

29,000

Factory Space (sqm)

1,000+

Global Clients

30+

Invention Patents

Technical Roadmap & Future Outlook

Leading the next generation of metallurgical innovation.

01

Precipitation Hardening Mastery

Our R&D focuses on refining the Cu-Ni-Si-P-Cr phase diagram. By controlling quench rates and aging temperatures within ±2°C, we achieve a more uniform distribution of Ni2Si precipitates, boosting yield strength without compromising ductility.

02

Lead-Free Machinability

In response to global RoHS and REACH standards, Kepai is pioneering C19160 variants that utilize alternative alloying elements to maintain a 70%+ machinability rating without the use of lead, ensuring environmental compliance for the EU and US markets.

03

AI-Driven Quality Control

Integrating machine learning sensors into our cold-drawing and extrusion lines allows for real-time monitoring of grain structure and surface integrity, reducing material waste and ensuring 100% batch consistency for aerospace clients.

Localized Industrial Application Scenarios

Bridging global technology with regional industrial needs.

EV Charging & Battery Systems

In the APAC region, C19160 is becoming the standard for high-speed EV charging pins. Its resistance to softening at elevated temperatures ensures long-term reliability in high-cycle connector environments.

5G Telecommunications Infrastructure

For high-frequency signal connectors, the material's excellent thermal dissipation prevents signal attenuation in dense urban 5G base stations across North America and Europe.

Medical Equipment Precision

With its non-magnetic properties and biocompatibility potential, our C19160 alloy is utilized in MRI components and high-precision surgical instruments where strength and hygiene are paramount.

Marine & Ocean Engineering

The addition of Chromium (Cr) in our C19160 formulation enhances corrosion resistance in saline environments, making it a preferred choice for underwater sensor housings and offshore renewable energy connectors.

China's Factory Resilience & Supply Efficiency

Sichuan Kepai New Materials Co., Ltd. leverages China’s unparalleled supply chain ecosystem to provide Custom C19160 Copper Alloy at scales and speeds impossible elsewhere.

  • ✓ Integrated Raw Material Sourcing: Direct access to high-purity cathode copper reduces lead times and logistics costs.
  • ✓ Full-Cycle Production: From smelting and casting to cold drawing and finishing, every step happens within our 29,000sqm facility.
  • ✓ Global Logistics Hub: Located in Sichuan, we utilize the "Belt and Road" rail networks and major ports to ensure 15-day delivery to most global industrial centers.

KEPAI Comprehensive Product Center

Explore our full range of specialty copper alloys.

C19160 High Strength Alloy

C19160 (CuNiSiCr) is a high-performance copper alloy belonging to the nickel-silicon precipitation strengthened category. This material possesses high strength, excellent electrical conductivity, and outstanding softening resistance.

C26000 Brass (CuZn30)

Perfect balance of excellent cold forming properties + good comprehensive mechanical properties + moderate cost. Ideal for deep drawing and stamping.

C51100 Phosphor Copper

High-performance elastic copper alloy. The role of tin is mainly to enhance strength, wear resistance and corrosion resistance.

C17200 Beryllium Copper

Highest strength of all available copper-beryllium alloys. Ultimate tensile strength can exceed 200 ksi (1380 MPa).

C36000 Lead Brass

The "King of Free-Cutting". Ideal choice for the manufacturing of precision hardware and fasteners.

C14500 Tellurium Copper

Trace tellurium content providing excellent electrical and thermal conductivity with superior machining properties.

Research & Development E-E-A-T

Independent R&D Team

Our company has established its own independent R & D team, equipped with a complete production system and mature production technology.

Innovative Product Development

Developed a new type of highly conductive oxygen-free tellurium copper. Compared with traditional copper tellurium, this material has lower impurity levels.

International Certification

ISO9001:2015, ISO14001:2015, and OHSAS 45001:2018. We meet global standards for quality, environment, and occupational health.

Frequently Asked Questions

Expert insights into C19160 Copper Alloy manufacturing.

What makes C19160 different from C17200 Beryllium Copper?

While both are high-strength alloys, C19160 (Nickel-Silicon) is often preferred as a cost-effective, environmentally friendly alternative to Beryllium Copper. It offers excellent conductivity and strength without the toxicity concerns associated with Beryllium dust during machining.

Can Kepai provide custom cross-sections for C19160?

Yes. As a custom factory, we offer bespoke extrusion and drawing services. We can produce rods, wires, and complex profiles tailored to specific blueprints for automotive or medical applications.

What is the typical lead time for an international order?

Standard stock items ship within 7 days. For custom C19160 melt-to-order batches, lead times typically range from 3 to 5 weeks, including rigorous quality testing and certification documentation.

Does C19160 meet RoHS and REACH standards?

Absolutely. We provide full material composition reports (MDS) ensuring that our alloys meet or exceed all current environmental regulations for lead and hazardous substance content.

READY TO OPTIMIZE YOUR SUPPLY CHAIN?

Get a technical consultation and quote from our engineering team today.

SEND INQUIRY NOW